Home»Products»Conductor Rails»Single-Pole Conductor Rails
Single-Pole Conductor Rails
160–3000 A · aluminium or copper conductor · IP23 safety design
A new generation power-supply system for moving machinery. A 6101 aluminium (or copper) conductor is enclosed in a special polymer insulation sheath that protects against rain, dust, frost and electric shock. The collector shoe runs in close contact with the conductor, so current is transferred continuously as the equipment travels.
Several single-pole rails can be combined into a multipole system by mounting them on a common bracket, giving a compact, safe and low-maintenance electrification solution.
Technical Parameters
| Rated current | 160 A – 3000 A |
| Conductor material | 6101 aluminium / copper |
| Sheath | Special polymer (PE) insulation sheath |
| Insulation resistance (pole-to-ground) | > 10 MΩ |
| Ingress protection | IP23 |
| Dielectric strength | 3000 V, 1 min, no breakdown |
| Flame retardancy | Self-extinguishing |
| Softening temperature | > 85 °C |
| Electric-shock class | Class 0 |
| Corrosion resistance | Salt, alkali and acid resistant |
TLHX Models & Ratings
| Model | Conductor | Cross-section (mm²) | Rated current (A) | Std. length (m) | Hanger spacing (m) |
|---|---|---|---|---|---|
| TLHX-200A-L | Al | — | 200 | 4.8 / 6 | 1.2 |
| TLHX-320A-L | Al | — | 320 | 4.8 / 6 | 1.2 |
| TLHX-400A-L | Al | — | 400 | 4.8 / 6 | 1.2 |
| TLHX-500A-L | Al | — | 500 | 4.8 / 6 | 1.2 |
| TLHX-630A-L | Al | — | 630 | 6 | 2 |
| TLHX-800A-L | Al | — | 800 | 6 | 2 |
| TLHX-1000A-L | Al | — | 1000 | 6 | 2 |
| TLHX-1250A-L | Al | — | 1250 | 6 | 2 |
| TLHX-1650A-L | Al | — | 1650 | 6 | 2 |
| TLHX-2000A-L | Al | — | 2000 | 6 | 2 |
| TLHX-160A-T | Cu | 40 | 160 | 4.5 | — |
| TLHX-400A-T | Cu | 100 | 400 | 4.5 | — |
| TLHX-800A-T | Cu | 200 | 800 | 6 | — |
| TLHX-1250A-T | Cu | 340 | 1250 | 6 | — |
Components & Accessories
The system is supplied as a complete package. The standard components are shown below — contact us for the full accessory list for your application.
Key Features
- Engineered, manufactured and installed to JB/T6391.1–92 and JB/T6391.2–92.
- Insulated sheath removes accidental contact risk, protecting people and equipment.
- Continuous contact shoe keeps voltage stable at high travel speeds.
- Modular sections reduce installation time and total cost.
- Rated up to 3000 A and 6 kV for heavy crane duties.
Applications
Overhead travelling cranes, gantry cranes, hoists, monorails, transfer cars, automated storage and production lines.
Other Conductor Rails
Multipole Conductor Rails❯
Multi-conductor in one housing · fewest joints · fastest installation. Several conductors share one insulated housing — saving space, cutting installation time and giving far higher stiffness than single-pole rails.
Seamless (Joint-Free) Conductor Rails❯
50–170 A · joint-free copper · 99.99% conductivity. A PVC-insulated, joint-free system with continuous copper conductors in 3-, 4- or 6-pole versions; with no joint air gap, pressure resistance and reliability are far higher.
Tubular Conductor Rails❯
50–210 A · copper core · saves 15–20% energy. Extruded copper conductors in a high-polymer polyethylene sheath, served by a flexible multipole collector — compact, safe and 15–20% more energy-efficient than steel rails.
U-Shaped Conductor Rails❯
100 / 120 A · T2 copper · any pole combination. A T2 copper conductor with high-quality PVC insulation gives excellent insulation and safety; U-shaped rails combine freely for any pole layout with a minimal footprint.
Steel-Body & Steel-Aluminium Conductor Rails❯
400–3200 A · up to +150 °C · for steelmaking & ports. A copper or steel-aluminium composite conductor in a high-strength insulated support channel, mounted on the crane runway to power the moving machine.
Need a Conductor Rail or Power Busbar Solution?
Send us your crane span, current rating and travel length — our engineers will recommend the right system and prepare a quotation.
Tenglin Electric (Shandong) Co., Ltd is a professional manufacturer of conductor rail and power busbar electrification systems for cranes and industrial automation.
Products
Contact
- Intersection of Zhaode Rd & Rongli St, Economic Development Zone, Qingzhou, Shandong, China
- Tel: +86 156 2162 6483
- Email: [email protected]
- Mon–Sat 08:00–18:00 (GMT+8)